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NovArk Power supply guarantee solution for Factory power guarantee solution

Full environment adaptation, zero interruption production, intelligent unmanned operation and maintenance
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Overview

Factory stability, production line stability first

In factory settings, electricity is the lifeline of production lines, precision equipment, and ventilation and temperature control systems. The harsh environment of high temperature, dust, and high humidity, combined with challenges such as power fluctuations, unmanned operation, and lack of professional maintenance, can lead to the paralysis of the entire production line during a power outage (with a daily loss of over one million yuan). High equipment failure rates and frequent environmental complaints can directly threaten production efficiency and corporate compliance. NovArk Power focuses on industrial scenarios, with "environmental weather resistance, zero interruption power supply, low disturbance compliance, and intelligent operation and maintenance" as its core, providing factories with a one-stop diesel power generation solution from environmental adaptation to unmanned operation, safeguarding production continuity and equipment safety.

Key question

Is your factory facing these challenges?

The complexity of the factory site environment (high temperature/dust/high humidity) combined with operational pain points brings about 5 core issues:
1

Environmental adaptation challenge

High temperature (>40 ℃) leads to heat dissipation failure and power reduction of the unit; Dust (PM10>500 μ g/m ³) clogs the cooling system and wears down moving parts; High humidity (humidity>80%) can cause circuit short circuits and metal corrosion, and the failure rate of ordinary units is three times higher than that of conventional environments.

2

Power fluctuations and power outage risks

Voltage fluctuations (± 15%) in the power grid can cause precision equipment (such as CNC machine tools, PLC controllers) to shut down; The sudden power outage caused the production line to be interrupted, resulting in the scrapping of semi-finished products and huge losses from order defaults.

3

Environmental compliance pressure

Unit noise (>85dB (A)) disturbing residents, and excessive exhaust gas (NOx/particulate matter) are subject to environmental penalties; Urban factories must meet the "Emission Standards for Industrial Enterprise Boundary Environmental Noise"

4

Difficulty in unmanned operation and maintenance

The factory shift system leads to a lack of dedicated personnel monitoring the units, resulting in delayed fault detection (>2 hours); Lack of professional maintenance technicians, confusion in filter replacement and oil-water management, with annual maintenance costs exceeding 15000 USD.

5

Poor adaptation between equipment and load

General units cannot adapt to factory load fluctuations (± 30%), and equipment is damaged by voltage deviations greater than ± 5%; The old factory building has limited space, and standard units cannot be installed on site.

Solution

NovArk Power Factory's 3 Core Systems

[Environmental weather resistance adaptation] Full protection against high temperature, dust, and high humidity

Extreme climate adaptation:

Adopting a high-temperature version heat sink (with a 30% increase in heat dissipation area), dual speed fan, and electronic temperature control system, the power attenuation in a 45 ℃ environment is ≤ 5% (national standard ≤ 15%); Spray insulation coating on the engine cylinder block to avoid high temperature heat radiation affecting surrounding equipment.

Dust protection:

Three stage filtration system (cyclone pre separation+nano main filter+automatic blowback device), with a heat dissipation efficiency of 98% when the dust concentration is greater than 500 μ g/m ³; The whole machine is sealed with IP66 and equipped with a 304 stainless steel insect screen (aperture<1mm) to prevent dust from entering the circuit compartment.

High humidity control:

The cabin is equipped with industrial dehumidifiers (humidity control of 40% -60%) and circuit board three proof paint (moisture-proof/anti salt spray/anti mold), reducing the risk of circuit short circuit to 0 in high humidity environments (humidity of 90%).

Optimization of Cabin Environment:

Wide voltage input: Supports 380V ± 15% grid fluctuations and resists voltage drop at the end of long-distance power supply from the factory; Integrated deep-sea intelligent ATS controller, switches to unit power supply within ≤ 8ms after mains power interruption, seamlessly connects to production line UPS.

[Zero Interruption Power Supply]

Stable Parallel Connection · Millisecond Switching

Intelligent Parallel Control:

Equipped with a deep-sea parallel controller, the voltage deviation of multiple parallel machines is ≤± 2%, the load distribution error is ≤± 3%, and N+1 redundancy is supported.

Millisecond-Level Switching:

Switch to unit power supply within ≤ 8ms after mains power interruption, seamlessly connect to core switch UPS.

Wide Voltage Input:

Support 380V ± 15% grid fluctuations and withstand voltage drop at the end of long-distance power supply from overseas nodes.

Intelligent unmanned operation and maintenance: remote monitoring and active warning

  • 4G cloud maintenance platform:

    Real time monitoring of fuel level/voltage/fault codes through mobile app (graphic and textual prompts:“ ⚠️ Insufficient engine oil → replace filter element ", non professionals can remotely restart; AI predicts filter blockage and belt wear, and sends maintenance reminders 7 days in advance (to avoid production peaks).

  • Unmanned function:

    Equipped with automatic preheating (low-temperature start), low oil level automatic alarm (SMS+APP push), regular self inspection report (weekly/monthly operation data), achieving "zero manual intervention" operation.

  • Safety protection:

    Double-layer leak proof fuel tank (capacity ≤ 500L)+liquid level sensor+leak alarm; The bottom of the unit is equipped with a fireproof partition (fire resistance limit ≥ 2 hours), which complies with the GB 50016 fire protection code.

[Scenario based installation]

Core technical characteristics and factory load adaptation

Environmental Weather Resistance Technology

High temperature compensation: High viscosity, wide temperature range lubricating oil (suitable for -10 ℃~50 ℃) is used in high humidity environments, and the bearing lubrication efficiency remains above 95%.

Production Load Adaptation Technology

ntelligent speed regulation: Automatically adjust the fuel injection amount (with an error of ≤± 1%) according to changes in production line load (such as the start and stop of the press machine), maintain stable voltage/frequency (50Hz ± 0.5Hz), and protect precision equipment.

Environmental Protection And Compliance Technology

Low noise verification: Third party testing report (such as a car factory case with a noise level of 62dB (A)) meets the GB 12348 Class II standard (daytime ≤ 60dB (A), nighttime ≤ 50dB (A)).

Global Certification and Low Disturbance Operation of Compliance Assurance System

Low Noise and Low Emission:

Modular disassembly (power/control/cooling unit), suitable for mountainous/desert scenarios without lifting ports, manual handling and assembly.

Global Certification:

Certified by CE/UL/SONCAP, providing ITU-T communication industry standard documents and supporting overseas bidding.

Core technical characteristics and factory load adaptation

Environmental weather resistance technology

  • High temperature compensation:

    High viscosity, wide temperature range lubricating oil (suitable for -10 ℃~50 ℃) is used in high humidity environments, and the bearing lubrication efficiency remains above 95%.

  • Dust self-cleaning:

    The radiator integrates an automatic blowback device (triggered by a differential pressure sensor) to clean accumulated dust every 2 hours, suitable for desert level dust environments.

Production load adaptation technology

  • Intelligent speed regulation:

    Automatically adjust the fuel injection amount (with an error of ≤± 1%) according to changes in production line load (such as the start and stop of the press machine), maintain stable voltage/frequency (50Hz ± 0.5Hz), and protect precision equipment.

  • Multi machine linkage:

    Large factories (load>1000kW) support 8 units in parallel, with power supply prioritized according to "production line>ventilation>lighting" to ensure uninterrupted core processes.

Environmental protection and compliance technology

  • Low noise verification:

    Third party testing report (such as a car factory case with a noise level of 65dB (A)) meets standard (daytime ≤ 65dB (A), nighttime ≤ 60dB (A)).

  • Explosion proof design:

    The fuel pipeline adopts seamless steel pipes and anti-static joints to prevent static sparks from igniting combustible gases in the workshop (such as chemical plants).

Compliance and Certification System

Product Series and Scenario Selection Guide Product Model Genealogy and Core Parameter Table

Brand(kw)ApplicationCore FeaturesProtection levelNoise(dB)Temperature adaptation range
NovArk-F5050Small base stations inurban areasCompact soundproof speaker, basic vibration isolation, oneclick start stopIP55≤68-10℃~40℃
NovArk-F200200Field base station / data centerQuadruple dust prevention + intelligent parallel connection + remote monitoringIP66s65-30°℃~50℃
NovArk-F500500Core Exchange Center / Overseas NodeN+1 redundancy + DPF + SCR+multi voltage switchingIP66562-30℃~50℃

Suggestions for Scene Selection

Application scenariosCore requirementsNovArk Recommended Configuration
Urban base stationLow noise,compact, and lifting freeModel: NovArk-C50 (Compact Edition) Features: Floor area ≤ 5 ㎡+Split transportation+≤ 65dB (A) Noise service: Nighttime construction plan
Field base station (high mountain/desert)Resistant to low temperature / high dust, easy to transportModel: NovArk-C200 (weather resistant version) Features: quadruple dustproof+electric heating start+modular disassembly Accessories: nano filter cartridge (2000 hours lifespan))
Core Exchange CenterMulti machine parallel connection, low interferenceModel: NovArk-C500 (parallel version) Features: Deep sea parallel controller+Voltage deviation ≤± 2%+EMC shielding
Overseas communication nodesMultiple certifications and local complianceModel: NovArk-C500 (International Edition) Certification: CE/UL/SONCAP Features: Multi voltage switching+anti salt spray coating

Industry Case Verification

Case 1

A chemical plant (high humidity environment scenario)

Challenge:The humidity in the reactor workshop is 90%, the original unit circuit has frequent short circuits, and environmental penalties have been imposed for excessive exhaust emissions.

Solution:

  • Unit selection: Choose NovArk-F200 (high humidity version).
  • High humidity protection design: dehumidifier inside the cabin+three proof paint on the circuit board.
  • Power supply guarantee: Integrated ATS switch (≤ 8ms switching)

Achievement:

Running continuously in a high humidity environment for 18 months without short circuit, passing environmental inspection (emission standards), and awarded the title of "Green Factory".

Case 2

A certain automobile manufacturing plant (high-temperature dust scene)

Challenge:The temperature in the welding workshop is 45 ℃, the dust concentration is 600 μ g/m ³, the original unit malfunctions twice a month, and power outages cause interruptions in the welding assembly line (with a single loss of 100000 USD).

Solution:

  • Unit configuration: Deploy 2 NovArk-F200 units (N+1 redundancy).
  • Heat dissipation filtration and blowback: High temperature radiator+three-stage filtration+automatic blowback device.
  • Power supply guarantee: Integrated ATS switch (≤ 8ms switching)

Achievement:

Zero faults for 2 consecutive years, voltage fluctuation ≤ ± 1.5%, reduced downtime of welding assembly line to 0, and saved maintenance costs of 20000 USD per year.

Operations and Emergency Support

Remote Operation and Maintenance:

24/7 cloud platform monitoring, automatic fault push (including graphic and text processing guide), AI prediction of mixed oil deterioration and filter blockage.

Quick Response:

Arrive within 48 hours domestically (24 hours in first tier cities), arrive within 72 hours overseas; Exclusive maintenance window for urban base stations (2-5 am).

Spare Parts Guarantee:

6 major spare parts warehouses nationwide (Beijing, Shanghai, Guangzhou, Shenzhen, Chengdu, Wuhan)+overseas warehouses (Singapore/Frankfurt), with core components (controllers/filters) arriving within 72 hours.

Training Support:

Provide multilingual (Chinese/English/French) operation videos, graphic manuals, and on-site training (for operation and maintenance personnel) covering installation and parallel debugging.

FAQ

Your Most Concerned Question Is as Follows

  • Can you provide packing list, bill of lading and commercial invoice?
    We supply complete and compliant export documentation, including commercial invoices, packing lists, transport documents and certificates required for international customs clearance.
  • What international certifications do you have? Is customs clearance available?
    Our products are certified with CE, ISO, GCC and CCC standards, providing compliance for major international markets and supporting smooth customs clearance and project approval processes.
  • Is the quotation based on FOB, CIF or EXW terms?
    We provide flexible quotations under EXW, FOB and CIF terms, with transparent cost breakdowns and customized logistics solutions to meet different international trade requirements.
Power That Never Stops When Darkness Falls, NovArk Powers Through
Our company was established in 2013 and consists of four branches nationwide. As one of the leading OEM manufacturers of diesel generators in China, we have earned a strong reputation and multiple awards over the years, meeting diverse requests from markets around the world.